Cycloidal pinwheel reducer is a up-dated of different type transmissing machine made with K-H-V less teeth engagement and the cycloidal pin steering wheel clenching device, which are widely used in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Essential oil and chemical cranes, Industry, job machinery etc and conveyors. various fields.
1. Equipment is constructed of high strength low carbon alloy metal by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is followed for all good contact effectiveness, with high precision and gears
2. high transmission proficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light weight, long service lifestyle and high bearing capacity;
5. easy to disassemble, check and assemble.
Operation specifications and precautions
1.High modularization design: various equip with various electric motor or other power type conveniently.Same machine type may equip with numerous power motor. It is easy to recognize the combination and
junction between every machine type.
2.Transmission ratio: great division, wide scope. The combined machine type may form large transmission ratio, i.e. result very low rotary speed.
3.Form of assembly: the positioning to be installed is not limited.
4.High strength, compact: the box body is constructed of large strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and great grinding process, which means bearing ability of unitvolume is high.
5.Long life: Under the condition of right type chosen (including choosing ideal operation parameters)normal procedure and maintenance, the life of main elements of speed reducer (except sporting parts) shouldn’t be less than 20000 hours. The putting on parts include lubricating bearing, oil seal and oil.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High quickness ratio and efficiency
Single stage transmission can reach to 1 1:87 of speed-straight down ratio and the efficiency is a lot more than 90%. If use multi-speed get the speed-down ratio is definitely bigger.
Being adapted epicyclic tranny principle, the input and end result shaft are at same axis center, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is limited at the minimum content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be acquired.The structure is simple, but it can know high reduction ratio machine.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged as well, and there are two gears engaged with 180 degree symmetry. So, the impact of tooth pitch error and cumulative tooth pitch error on the rotation accuracy is relatively average, which makes the positioning precision and rotation precision reach an extremely high level.
4. Less parts, convenient installation
The three basic pieces achieve a high deceleration ratio, and they are all on the same axis, therefore the kit is simple to install and simple to shape.
5. Small in size and light in weight
Compared with the previous gear device, the quantity is 1/3, the fat is 1/2, but can obtain the same torque ability and reduction ratio, achieving small lightweight.
6 High torque capacity
Flexible wheel materials USES distinctive steel with substantial fatigue strength.Not the same as ordinary transmission unit, the amount of teeth meshing makes up about in regards to 30% of the total quantity of teeth. In addition, it is in contact with the surface, so that the pressure borne by each gear is reduced and excessive torque ability can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the energy loss caused by friction. Therefore, high reduction ratio may be accomplished while maintaining high performance, and miniaturization of traveling motor could be realized.
8. Low noise
The gear meshing cycle rate is low, the transmission activity force balance, which means operation is quiet, and the vibration is quite small.
◆Substantial speed ratio and high efficiency single-stage transmission can perform a deceleration ratio of 1 1:87, and the efficiency is more than 90%. If multi-stage transmission can be used, the deceleration ratio will become larger.
◆Because planetary transmission theory is adopted, the insight shaft and result shaft are on a single axis line, to ensure that the machine style can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is much larger, and the mechanism of balancing machine parts causes the vibration and voice limited to a minimum.
◆Reliable use and very long service life because the key parts are constructed of high carbon chromium steel, substantial strength is normally obtained by quenching (HRC58-62), and rolling friction is used in a few transmission contacts, so the service life is extended.
Cycloid reducer is definitely a cycloid needle teeth meshing planetary transmission principle drive models, is an excellent transmission has many advantages, versatile, and may be both positive and negative operation.
•Big ratio, and high efficiency Smooth operation,
• low noise The utilization of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically very little wear, durable.
• Compact structure,
• tiny size Because the use of a planetary transmission, the suggestions shaft and the outcome shaft on the same axis, making the model to obtain the smallest possible size.
• Reasonable design, easy protection, and breakdown easily install,
• minimal number of parts and simple lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion precision, carrier and improve the output strength.
(2).Hoop clamp coupling have five connection ways suited to different application environments.
(3).Size in this article PL/PF120(including)precision and high power integral inner gear casing, processed in one station,which get rid of the cumulative mistake and assembling error of split type.Remove casting process;adopt sizzling of forging process, that will reduce the blank material defects.
(4).The meshing equipment adopt shaving method after carburizing and quenching,which better to make gear surface smooth and high accuracy,reduce the temperature rising due to gear surface gluing and friction.
This series worm-gear reducer was engineered after RV worm microreducer, which have a complete norm, wide speed for selection, and many mounting positions. Its functionality and mounting dime nsions conform the same kinds of foreign.
The combination of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square beautiful shape, shape, low noise, compact structure and radiate heat efficiently.
Very good sealing and adaptability.Its combination with T equipment reducer and MB/MBN variator may meet all types of speed requirement.